The Future of Manufacturing Enabling Industries

Future manufacturing support for various industries

NEV Industry

Jig Industry

Insulating board industry

Relief industry

Acrylic industry

Carbon fiber industry

Hot stamping plate industry

Fixture Industry Solutions

Solution

In the electronic manufacturing industry to high-density, miniaturization, high reliability development wave, SMT (surface mount technology) process quality control has become one of the core competitiveness. As a key auxiliary tool in SMT production, electronic placement jig directly affects the PCB (printed circuit board) placement accuracy, soldering quality and production efficiency. High-speed gantry engraving plays a vital role in the industry.

Current industry pain points

Large table requirements and high equipment purchase costs
Low mechanical spindle speeds and slow cutting speeds
Difficulty in workpiece clamping, large machining deformation

Solution Features:

The machine occupies a small area: Ruiguo gantry fine engraving adopts the moving beam structure, comparing with the traditional gantry CNC to save 30% of workshop area.
High spindle speed: The machining of aluminum plate relies on a high power spindle with high speed and high torque, Ruidiao is equipped with a high speed spindle of 11-15Kw, which can easily achieve full edge cutting.
Vacuum suction table top: large plate processing clamping is a difficult problem, vacuum adsorption clamping method has the characteristics of fast clamping speed, flat workpiece, small deformation after processing.
Fast loading and unloading: The machine is designed to take into account the problem of loading and unloading of the traveling car, so that the top and the front door can be loaded and unloaded, which is convenient for operation.
Waste chips are easy to clean: large plate processing waste chips, cleaning is a difficult problem, Ruidiao large-scale gantry engraving is equipped with left and right two screw chip conveyor, timely cleaning of waste materials to the waste hopper.

Solution Advantage:

Since entering the fixture industry in 2003, Ruisu has used many brands and different types of machine tools, gaining a deep understanding of the strengths and weaknesses of each. Therefore, in 2009, we began designing specialized machine tools for the jig industry with the goal of improving the machining efficiency of jig products. For example, the MD1313 dual-head machine, which is currently a bestseller in the jig industry, has received widespread recognition.

High-speed spindle + high-efficiency cutting: overall machining efficiency improved by 90%; combined with dual Z-axes, output increased by 100%.
Save space, labor, energy consumption and consumables, reduce the cost of a single piece by 68%, greatly improve the overall efficiency of the equipment (OEE), and shorten the return on investment cycle.
Vacuum suction, compared to clamping with pressure blocks, increases loading and unloading speeds by more than three times while also delivering higher machining flatness.
With a high-power spindle, the chamfering of fixtures does not require multi-pass machining; the entire shape can be machined in a single pass.

90%Efficiency improvement

68%Cost savings

100%Production increase

50%Reduction in workshop space

Industry Customer Cases

Customer Stories

CNC Machining Case Studies for Jigs

Project Background:

Reflow fixtures are essential tools for through-hole soldering of printed circuit boards (PCBs). They are primarily used to secure the PCB and through-hole components, and consist of a base plate and a cover plate. They are typically made from engineered stone or FR4 and require precision CNC machining.

Solution:

We offer dual-Z-axis machines for the fixture industry, with a single-spindle machining area of 1.3 × 0.65 meters, capable of handling the CNC machining requirements for the vast majority of reflow oven fixtures. These machines are equipped with a vacuum-assisted worktable, a tool magazine, a tool presetter, and other accessories designed to enhance operational efficiency.