The Future of Manufacturing Enabling Industries

Future manufacturing support for various industries

NEV Industry

Jig Industry

Insulating board industry

Relief industry

Acrylic industry

Carbon fiber industry

Hot stamping plate industry

New Energy Vehicle Industry Solutions

Solution

With the rapid development of new energy automobile industry, CNC machining occupies a key position in the industry chain. Power battery heating plate, water-cooled plate and other large aluminum plate structural parts, the traditional use of gantry CNC machining, there are generally high costs, low production efficiency and other issues. Ruidiao gantry engraving perfectly solves the pain points of traditional gantry processing, reducing costs and increasing efficiency.

Current industry pain points

Large table requirements and high equipment purchase costs
Low mechanical spindle speeds and slow cutting speeds
Difficulty in workpiece clamping, large machining deformation

New Energy Industry Solutions (images 1)

New Energy Industry Solutions (images 2)

Solution Features:

The machine occupies a small area: Ruiguo gantry fine engraving adopts the moving beam structure, comparing with the traditional gantry CNC to save 30% of workshop area.
High spindle speed: The machining of aluminum plate relies on a high power spindle with high speed and high torque, Ruidiao is equipped with a high speed spindle of 11-15Kw, which can easily achieve full edge cutting.
Vacuum suction table top: large plate processing clamping is a difficult problem, vacuum adsorption clamping method has the characteristics of fast clamping speed, flat workpiece, small deformation after processing.
Fast loading and unloading: The machine is designed to take into account the problem of loading and unloading of the traveling car, so that the top and the front door can be loaded and unloaded, which is convenient for operation.
Waste chips are easy to clean: large plate processing waste chips, cleaning is a difficult problem, Ruidiao large-scale gantry engraving is equipped with left and right two screw chip conveyor, timely cleaning of waste materials to the waste hopper.

Solution Advantage:

Cost reduction and efficiency is a machine tool manufacturer's responsibility to customers, for the new energy automotive field, gantry precision engraving compared to gantry CNC advantages are very obvious, coupled with Ruidiao more than 20 years of experience in CNC machining support, for the user to bring the doubling of efficiency.

High-speed spindle + high efficiency cutting, the comprehensive machining efficiency increased by 90%, output increased by 100%, easy to cope with the new energy automobile explosive order demand.
Save space, labor, energy consumption and consumables, reduce the cost of a single piece by 68%, greatly improve the overall efficiency of the equipment (OEE), and shorten the return on investment cycle.
High precision control + low deformation clamping, good dimensional consistency, no defects on sealing surfaces, smooth flow paths, elimination of leakage, assembly defects, yield rate of 99.5% or more.
Covering an area of 50%, doubling the capacity of the same area, helping enterprises to build and expand their factories in a lean and intensive manner.

90%Efficiency improvement

68%Cost savings

100%Production increase

50%Reduction in workshop space

Industry Customer Cases

Customer Stories

New Energy Industry Solutions (images 3)

Case of CNC machining of heating plate

Project Background:

Heating plate is mostly 1.5 * 1 meter size or so, two aluminum plate clamp heat source made of aluminum substrate needs to be processed mounting holes, temperature probe side holes and cover, using the traditional gantry processing efficiency is low, high cost.

Solution:

We provide a set of CNC machining solution equipment, such as 1.5*1.5 CNC high speed CNC machine, side hole machining machine, to meet the customer's high speed machining program. To achieve high machining efficiency and low cost.